Manufacturing
Ultra-Precision Inspection: Analyzing Surfaces with Various Lighting and Detecting Micro-Defects with AI
Solution
An ultra-precision visual inspection solution that precisely captures subtle surface height variations, textures, and reflective changes through Photometric Stereo-based multi-lighting and multi-camera imaging, detecting micro-defects invisible to the naked eye through AI analysisBefore vs After
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Limitations of visual inspection for micro-scratches, dents, and stains
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Defect detection results vary depending on lighting conditions
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Worker fatigue and quality variations due to repetitive inspection
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Lack of quantitative records for inspection results
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Precise detection of subtle height variations with Photometric Stereo
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Elimination of lighting dependency through multi-lighting condition imaging
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Minimized worker dependency through AI-based automatic judgment
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Automatic recording of defect images, types, locations, and other data
Implementation Benefits
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Ultra-Fine Defect Detection
- Detects micro-defects that are difficult to identify with conventional lighting inspection
- Precisely analyzes height variations, textures, and reflective changes
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Elimination of Lighting Dependency
- Minimizes environmental impact through multi-lighting imaging
- Achieves stable detection results under consistent inspection conditions
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Defect Rate Reduction and Process Stabilization
- Minimizes over-detection/under-detection rates through automatic judgment
- Enables process improvement linkage through real-time defect data analysis
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High-Quality Mass Production Support
- Improved inspection speed and productivity through automated 100% inspection
- Strengthened customer trust through unified quality standards