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Manufacturing

Ultra-Precision Inspection: Analyzing Surfaces with Various Lighting and Detecting Micro-Defects with AI

Solution

An ultra-precision visual inspection solution that precisely captures subtle surface height variations, textures, and reflective changes through Photometric Stereo-based multi-lighting and multi-camera imaging, detecting micro-defects invisible to the naked eye through AI analysis

Before vs After

  • Limitations of visual inspection for micro-scratches, dents, and stains

  • Defect detection results vary depending on lighting conditions

  • Worker fatigue and quality variations due to repetitive inspection

  • Lack of quantitative records for inspection results

  • Precise detection of subtle height variations with Photometric Stereo

  • Elimination of lighting dependency through multi-lighting condition imaging

  • Minimized worker dependency through AI-based automatic judgment

  • Automatic recording of defect images, types, locations, and other data

Implementation Benefits

  • Ultra-Fine Defect Detection

    • Detects micro-defects that are difficult to identify with conventional lighting inspection
    • Precisely analyzes height variations, textures, and reflective changes
  • Elimination of Lighting Dependency

    • Minimizes environmental impact through multi-lighting imaging
    • Achieves stable detection results under consistent inspection conditions
  • Defect Rate Reduction and Process Stabilization

    • Minimizes over-detection/under-detection rates through automatic judgment
    • Enables process improvement linkage through real-time defect data analysis
  • High-Quality Mass Production Support

    • Improved inspection speed and productivity through automated 100% inspection
    • Strengthened customer trust through unified quality standards
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